The assortment of milling solutions of Pramet Age Mill includes besides the tools also a wide offer of indexable cutting inserts. There is a number of grades and geometries available. Most of the indexable cutting inserts are coated with PVD method (7xxx line for copy milling, 8xxx line for general milling) or MTCVD method (2xxx and 5xxx grades)..
The tools for internal and external turning are part of Pramet Steel Age tooling range. Tools for negatively placed inserts with P and D (M) clamping and positive placed inserts with S clamping represent the basic offer. Indexable and adjustable heads as well as adjustable holders for special tools are also available. The tools for turning of railway wheels also belong to heavy turning segment.
Assortment of tools for cutting off and recessing. The offer of the tools for parting-off and grooving is gradually being enlarged. The older generation of indexable cutting inserts, suitable mainly for material division, is being replaced by new types for lighter operation of parting-off and grooving (LFMX) and for internal grooving and copy turning (LCMF). Similarly, the new 3025 grade with PVD coating proves successful as a replacement of well-proven 8030.
Pramet offers tools for turning of external and internal threads and indexable cutting inserts with full profile for M, W, RD, API, TR, UN and ACME threads. The offer is completed with inserts with partial profile for 60° threads. The inserts are available in productive and universal grade 8030 with PVD coating. We provide other alternatives such as thread profile, insert design or grade in the form of a special product. .
We launched every year hundreds of new products, but they are not always to meet your requirements. Therefore, we are ready to design and produce special tools for machining of complicated application as well as tools to reach faster machining cycle. We compile for you complete solution.
The assortment comprises tools for shoulder and slot milling as well as plain milling. The assortment of face milling cutters includes tools for shoulder and slot milling (?r 90°) and plain milling (?r 45° and 75°). You can find options for productive and general milling here. The assortment is completed with cutters for heavy roughing milling (?r 60° and 90°). There are face milling cutters offered from Ø 40 mm to Ø 315 mm according to size and type of indexable cutting insert.
The milling cutters with Weldon chunk, Morse holder or cutters with cylindrical shanks are placed in the section of end milling cutters. Even in case of end milling cutters we can find tools for shoulder and slot milling (?r 90°) and face milling (?r 45°) in the assortment. End milling cutters are available in diameters of 16 – 40 mm. If you look for milling cutters with round cutting insert you will find them in chapter Copy milling cutters. The tools with more than one line of indexable cutting inserts are in chapter Helical milling cutters and you can find modular cutters in chapter Copy milling cutters.
Copy milling cutters The copy milling cutters are tools with indexable cutting inserts with round cutting edges. It is either fully round cutting edge (indexable cutting inserts for toroid or ball nose milling cutters) or partially round cutting edge (from HFC milling cutters to radius versions of ADMX 11 and ADMX 16 indexable cutting inserts). The segment of copy milling cutters includes shell-type milling cutters, milling cutter with helical shank, Weldon-type chunk and modular (screw) milling cutters
The assortment of cylindrical milling cutters includes milling cutters for milling of deep shoulders and slots. Cylindrical milling cutters are determined for middle productive and productive milling machines. Milling cutters for milling of chamfering are newly placed into the assortment. The adjustment angles correspond to the angles, which are used for weld preparation most often. Cylindrical milling cutters with soldered cutting edges are also available for finishing operations.
Disc milling cutter is one of the most productive milling tools. The innovated line of disc milling cutters is based on tangentially clamped indexable cutting inserts. Thus we can offer a productive and reliable solution for wider cut (adjustable milling cutters) and milling cutters for thinner holders (fixed milling cutters).
A wide assortment of solid end mills cutters covers all areas of machined materials. There are versions for all milling operations from roughing to finishing operations including milling cutters with universal use. The most used types of milling cutters are available in several length versions. Clamping systems Besides classic systems of clamping there is modular system, hydraulic chunks and shrinkfit holders in offer. The standard assortment includes clamping elements for machines with short HSK 63 taper, with sharp ISO 40 and ISO 50 taper according to DIN 69781 or JIS B 6339 (MAS BT) and sharp ISO 50 taper according to DIN 2080. Besides the classic systems of tool clamping there are holders for modular system (cutters with exchangeable heads), hydraulic chunks and shrinkfit holders in the offer. Pramet offers other types of holders within complex mounting of a new machine.
Under the name adapters there are collect chucks with cylindrical tool shank for cutters and drills within the scopes of 1 to 5 mm, 1 to 7 mm and 1 to 10 mm and adapters and extensions for modular system. Advantage of the adapters is a simple use and clamping into standard holders.
The assortment includes reduction sleeves for hydraulic and mechanic chuncks, sealing plugs, clamping screws and spindle cleaning wipers. It makes a functional whole with corresponding holders or enlarges application possibilities e.g. use of internal cooling.